Each case study summarises the production constraint, technical obstacles, our response, and outcomes after stabilisation.
Our work spans packaging, utilities, safety, MES integration, and logistics. If your scenario resembles one of these engagements, mention it when you request a quote so we can discuss relevant experience.
Packaging line PLC retrofit
End-of-life controller replaced across a 36-hour shutdown with verified interlocks and OEE recovery.
Case study
SCADA to modern HMI migration
Alarm rationalisation and historian continuity during phased operator display cutover.
Case study
Filling line safety PLC upgrade
SIL-oriented architecture with documented proof tests and reduced nuisance trips.
Case study
Compressed air monitoring
Pressure and flow trending linked to maintenance work orders.
Case study
MES–PLC data bridge
Counts, downtime reasons, and SKU context aligned between shop floor and IT.
Case study
Warehouse conveyor synchronisation
Multi-zone buffering and jam recovery logic reducing radio-coordinated restarts.
Case study
Oven zone temperature control
Multi-zone thermal profiling with tighter alarm limits and recipe traceability.
Case study
Robot palletiser integration
Handshake logic between line PLC and robot controller with recovery states.
Case study
Wastewater SCADA telemetry
Lift station and treatment tags migrated with validated historian continuity.
Case study
Silo level radar batching
Inventory-driven dosing with interlocks against overfill and starvation.
Case study
Line OEE and downtime tracking
Automatic downtime classification aligned with operator alarm classes.
Case study
CIP sequence automation
Sanitation modes with timed steps, permissives, and audit-friendly logs.
Case studyYour project lifecycle
New engagements typically move from quote request to scoped proposal, mobilisation, execution per our approach, and hypercare. Larger programs may split into capital phases with separate acceptance gates.